Atmosphere gas generator
aboutWhat is an atmospheric gas generator?
An atmosphere gas generator is a device that can produce the desired gas to prevent oxidation and/or decarburization. It is used for various purposes such as hardening steel and changing metal composition, among others.
Sun Furnace Co., Ltd., a manufacturer of atmosphere gas generators, offers custom-made furnaces to meet customer requirements.
featureFeatures
Reduce costs by generating hydrogen gas and or nitrogen gas without purchasing expensive gas from the market.
When hydrogen gas or nitrogen gas is always required as a reducing atmosphere gas, an atmosphere gas generator can generate the required gas using inexpensive raw materials, allowing heat treatment to be carried out at a lower cost.
Prevents “oxidation” and “decarburization” during heat treatment.
An atmosphere gas generator can generate hydrogen gas and nitrogen gas, which can be used in heat treatment furnaces for various purposes, such as increasing the strength of the products or preventing their oxidation.
Total support including after sales follow-up
Sun Furnace Co., Ltd. can offer total support for design, manufacturing, installation, and maintenance.
specificationSpecification and type of gas of atmosphere gas generator
- Purpose of heat treatment
- Non-oxidation / Decarburization prevention / Carburization / Nitriding
| Type of gas generator | Produced gas | Temperature |
|---|---|---|
| Ammonia decomposition-type Gas generator (AX gas) |
Nitrogen / Hydrogen | AX：930℃ |
| Heating element-type Converted gas generator (DX gas) |
Nitrogen / Hydrogen / Carbon monoxide / Carbon dioxide |
DX：1500℃ |
| Heat absorbing-type Converted gas generator (RX gas) |
Nitrogen / Hydrogen / Carbon monoxide / Carbon dioxide |
RX：1050℃ |
Sun Furnace Co.,Ltd., an industrial furnace manufacturer,
solves the problems of atmosphere gas generator.
caseDelivery Examples
Sun Furnace Co., Ltd. can offer the optimum atmosphere gas generator, considering gas generation volume and purity adjustment in accordance with the safety requirements including gas leak detectors, etc.
Ammonia decomposition-type
Gas generator
(AX gas)
- Available capacity
- 10~150㎥/h
Heating element-type
Converted gas generator
(DX gas)
- Available capacity
- 80~400㎥/h
Heating element-type
Converted gas generator
(DX gas)
- Available capacity
- 80~400㎥/h
Heat absorbing-type
Converted gas generator
(RX gas)
- Available capacity
- 20~60㎥/h
problemWe have solved challenges like these:
Case studies on issue resolution at unpublished sites
are also available for viewing.
introduction resultsHas been introduced to numerous customers.
For many years, we have been in business with a variety of industries, including the automotive, steel, and chemical industries. Our clientele spans from large corporations representing Japan to small and medium-sized enterprises located throughout Hokkaido in the north and Kyushu in the south.
- IHI Machinery and Furnace Co., Ltd.
- IWAKI DIECAST Co.,Ltd. Corporation.
- Air Water East Japan Inc.
- Air Water West Japan Inc.
- Air Water NV Inc.
- Air Water Plant & Engineering, Inc.
- EPSON ATMIX Corporation
- O-oka Corporation
- CASTEM Co.,Ltd.
- Nuclear Fuel Industries, Ltd.
- Kobe Steel, Ltd.
- Komatsu Ltd.
- Sanken Sangyo Co., Ltd.
- JFE Steel Corporation
- JFE Chemical Corporation
- JFE Pipe Fitting Mfg. Co., Ltd.
- Shin-Etsu Chemical Co., Ltd.
- Sumitomo Metal Mining Co., Ltd.
- Sumitomo Electric Industries, Ltd.
- Sumitomo Wiring Systems, Ltd.
- Sumitomo Precision Products Co., Ltd.
- Sumitomo Electric Sintered Alloy, Ltd.
- Sumitomo Electric Fine Polymer, Inc.
- Chuen Netsushori Giken Co.,Ltd.
- DISCO Corporation
- Tokyo Gas Engineering Solutions Corporation
- TODA KOGYO CORP.
- TRIS Inc.
- NAS Stainless Steel Strip MFG. Co., Ltd.
- JGC Catalysts and Chemicals Ltd.
- NIPPON KINZOKU CO.,LTD.
- NIPPON STEEL CORPORATION
- NIPPON PISTON RING CO., LTD.
- Powrex Corporation
- Proterial, Ltd.
- FREUND-TURBO CORPORATION
- Honda Motor Co., Ltd.
- Mitsui E&S Shipbuilding Co., Ltd.
- MESCO, Inc.
- Mitsubishi Electric Corporation
- Enerdel,Inc.（USA）
- POSCO INTERNATIONAL CORPORATION（KOREA）
reasonThe reasons why Sun Furnace Co., Ltd. is chosen.
Sun Furnace is a specialist manufacturer of industrial furnaces, having produced over 1,500 units since its inception. Our motto “tsuyomi” (strength and beauty) represents our commitment to prioritizing our customers’ needs above all else. With our unwavering dedication to craftsmanship, we strive to exceed our customers’ expectations and provide them with a sense of joy and excitement. Our wholehearted approach to craftsmanship enables us to deliver industrial furnaces that provide our customers with a sense of joy and excitement that exceeds their expectations.
Creating Together
For more than 40 years since its founding, Sun Furnace Co., Ltd. has not only realized “what we want to do,” but has also continuously considered “how we can make it better.”
Speedy Response and Reasonable Prices
Our experts in each field, such as sheet metal, casing fabrication, and refractories, utilize their wealth of experience and knowledge in their work.
Commitment to Manufacturing
Sun Furnace Co., Ltd. can design furnaces that meet US aerospace standards. The skilled people at Sun Furnace Co., Ltd. will not tolerate even the slightest errors, even if they are only a matter of millimeters.
flowFlow until the introduction
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Inquiry
Please feel free to contact Sun Furnace Co., Ltd. for inquiries regarding furnaces, efficiency of the product handling system, and technical consultations.
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Confirmation of Requirements and Quotation Preparation
Sun Furnace Co., Ltd. will submit a quotation in accordance with the customer’s requirements. We may also provide a rough estimate at the consultation level, even if the requirements are not yet finalized.
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Detailed Discussion and Job Contract
Sun Furnace Co., Ltd. will make a custom proposal based on the requirements, such as how to realize energy savings or improve the efficiency of pre- and post-processes with an automatic handling system.
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Manufacturing and Pre-Inspection
Engineers from Sun Furnace Co., Ltd. will be on site to monitor the progress of the fabrication. The company will confirm all performance through inspections with the customer and in-house test runs before shipment.
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Delivery, Installation, and Test Run
Sun Furnace Co., Ltd. will deliver the furnace to the customer site, assemble it, and conduct a trial run to check its operation.
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Follow-up after Service
The engineers involved in the manufacturing of the furnace equipment will provide ongoing support for maintenance and servicing after installation at the customer’s site. Feel free to consult Sun Furnace Co., Ltd. about improvements, pre- and post-transfer processes, etc.
Q&AFrequently Asked Question
- What is the difference from other furnace companies?
- An engineer with more than 20 years of experience in industrial furnaces manufactures custom-made products. We combine our heat treatment knowledge and know-how to propose the best solution for your heat treatment furnace. In addition, we have received high praise for the fact that our engineers consistently accompany you from ordering to delivery and maintenance.
- The customer’s existing equipment is too old and the customer has no documentation on it. Can Sun Furnace Co.Ltd. manufacture a similar furnace, without documentation ?
- We would like to hear from you about the material to be processed, the temperature range to be used, the type of gas to be used for heat treatment, etc., and we will provide new equipment that meets your needs.
- Could Sun Furnace assist with arranging replacement parts such as muffles and catalysts?
- We believe that a long-term relationship with a customer begins after the equipment is delivered. We will help you with parts replacement, replacement work, maintenance, etc. due to aging deterioration. Also, if you have any problems with your equipment, please feel free to contact us.